Tutorvo

Future-State Map: Smaller Batches, Less WIP

Lesson 6 of 815 minLab

This lesson is part of the course

In this lesson

You size the future-state inventory from lot sizes and buffers, calculate the new lead time and the reduction, and check what the smaller stamping lots mean for changeovers after SMED.

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Lessons in this course

  1. The Data Box: Cycle Time, Changeover, Uptime & InventoryLab14 min Locked
  2. Takt Time vs Cycle Time: Which Steps Can Keep Up?Lab13 min Locked
  3. Inventory into Waiting Time with Little's LawLab13 min Locked
  4. Lead Time, Value-Added Time & Process Cycle EfficiencyLab14 min Locked
  5. Bottleneck & First-Pass Yield: Rolled Throughput YieldLab14 min Locked
  6. Future-State Map: Smaller Batches, Less WIPLab15 min Locked
  7. Before vs After: Lead Time Comparison ChartLab14 min Locked
  8. Kaizen Savings Estimate: Inventory, Scrap & PaybackLab14 min Locked